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Free, publicly-accessible full text available August 1, 2026
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Ren, Alisa; Ma, Mason; Wu, Jiajie; Karandikar, Jaydeep; Tyler, Chris; Shi, Tony; Schmitz, Tony (, Manufacturing Letters)Free, publicly-accessible full text available August 1, 2026
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Shi, Tony; Ma, Mason; Wu, Jiajie; Post, Chase; Charles, Elijah; Schmitz, Tony (, Manufacturing Letters)
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Shi, Tony; Wu, Jiajie; Ma, Mason; Charles, Elijah; Schmitz, Tony (, Journal of Manufacturing Science and Engineering)Abstract This study models the temperature evolution during additive friction stir deposition (AFSD) using machine learning. AFSD is a solid-state additive manufacturing technology that deposits metal using plastic flow without melting. However, the ability to predict its performance using the underlying physics is in the early stage. A physics-informed machine learning approach, AFSD-Nets, is presented here to predict temperature profiles based on the combined effects of heat generation and heat transfer. The proposed AFSD-Nets includes a set of customized neural network approximators, which are used to model the coupled temperature evolution for the tool and build during multi-layer material deposition. Experiments are designed and performed using 7075 aluminum feedstock deposited on a substrate of the same material for 30 layers. A comparison of predictions and measurements shows that the proposed AFSD-Nets approach can accurately describe and predict the temperature evolution during the AFSD process.more » « less
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